Spot welding workstation

Description

Point welding workstation is the core equipment for high-precision and high-efficiency welding in intelligent manufacturing, widely used in automotive, home appliances, sheet metal processing and other fields.

1. Robot system: six-axis industrial robot, responsible for welding gun movement, trajectory control and workpiece handling, with servo or pneumatic welding clamp to achieve accurate positioning.

2. Welding system: including medium frequency reverse power supply, controller and welding pliers (C / X design), through closed-loop current control and pressure monitoring to ensure the consistency of the solder joints.

3. Clamp systems: customise rigid clamps or flexible modules to ensure the positioning accuracy and geometric stability of the workpiece.

4. Control system: PLC, HMI and other modules cooperate to manage robot action, welding parameters and safety protection.

5. Monitoring System: Integrates visual inspection, grating protection, and AI algorithms to monitor weld quality in real time and alert for any anomalies.

Competitive Advantage

◆ High-speed welding efficiency: By utilizing the synergy of two robots, a turntable-style layout, or automated loading and unloading, the welding cycle can be controlled to 2-4 seconds per spot.

◆ Versatility with various materials: Supports welding of dissimilar materials such as high-strength steel and aluminum alloys. The process is optimized through a parameter database and servo pressure compensation technology.

◆ Intelligent management: Realtime data collection of parameters such as current and voltage, combined with AI algorithms for defect identification and full-lifecycle traceability.

◆ Safety protection: Equipped with devices such as light grids and safety light curtains to ensure the safety of the operators.